Metal & Needle Detection in Apparel & Garment Industry
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Needle detector Someone called it garment metal detector.The purpose of a needle detector is to inspect the broken needles that may raise during textile garment and apparel processing .
The use of needle metal detection in the garment industry has risen significantly and has been the focus area of global manufacturers in recent years.
Due to the increased number of product defects and the need to cut down on costs of quality assurance, the use of detecting machines has become a necessity.
It is important to understand the concept of detection of metal in textiles, which has been known for a long time.
Manufacturers use metal detectors to detect the presence of metal in textiles prior to their production.
The needle metal detection process is a quality control procedure
where manufacturers and suppliers conduct a thorough screening of fabric samples of their production line.
The initial step in this process is to inspect the fabric for the presence of sharp metal parts such as needles.
The needle detection process is a technology used to identify the presence or absence of needles in textiles.
In this article we will go through, three levels of needle detection technology starting from basic to advanced.
Basic needle detection technology:
The basic needle detection technology includes the use of simple, hand-held, electrical metal detectors. As there are a number of different designs available, there are a number of factors to consider including cost, size, type of detection, the type of material to be detected, and the frequency of inspection. The most basic metal detectors are based on the use of a hand-held, electrical circuit that contains a coil of wire and a small magnet.
When the metal detector is held against the fabric, the metal particles in the fabric disrupt the circuit and the electrical current in the coil is altered. If the fabric contains a metal particle, the coil and magnet are no longer in equilibrium and a small electrical current is generated. This is detected and can be converted to an audible or visual signal, depending on the detector. A needle detector manufacturer and supplier offers a variety of products for this purpose.
Intermediate needle detection machine technology:
The intermediate needle detection technology includes a range of automated devices including conveyor tunnel systems, which has a screen fitted on the conveyor mechanism. The main advantage of the conveyor tunnel system is that it increases production speed, reduces downtime and reduces the risk of error. The automated device, needle detection conveyor tunnel system, uses sensors to identify the presence or absence of needle fragments and sort the needles out of the batch by the machine.
The sensors are designed to detect the presence of needles in a range of locations. The conveyor system can be customised according to the requirement of the customer. There are a number of factors to consider in selecting the most suitable needle detection technology including the number of needles to be detected, the frequency of use, the material of the fabric to be inspected, needle detection equipment, conveyor system size and cost of the conveyor tunnel system.The selection of the most suitable needle detection technology should take into account while purchasing it from a needle detector manufacturer and supplier.
Advanced needle detection technology:
The advanced level is called hanger type needle detector. Hanger type needle detector is a needle inspection happens when the textile product is being moved on hanger system. This is a fully automatic process , which allows the detection of needle at a very low level of 1.0 mm. This level of detection can find all the type of needles, including sewing needle, safety needle, etc.
With the higher level of sensitivity, the hanger type needle detector has better performance than the conveyor type. It is very efficient in textile quality control in the manufacturing process.
A lot of different types of hanger type needle detectors are available in the market today and a trusted and reputed needle detector manufacturer and supplier is more likely to understand all your needs and requirements and provide you a suitable type.
Needle Detection Technology is a proven, reliable and efficient technology. There are many processes in the textile production where metal detectors would be a great and economical solution. It is important to take into consideration the cost and the availability of the technology.